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Cone Crusher Wear Parts

AXSON Cone crushers are critical equipment in mining, quarrying, and aggregate production, designed for secondary and tertiary crushing of hard and abrasive materials. High-quality cone crusher wear parts are essential to maintain efficiency, reduce downtime, and extend equipment lifespan. Below is a comprehensive introduction to key wear components and their functions.
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Product Description

Key Features & Advantages


1> Extended Wear Life

Manganese steel mantles last 2–3x longer than standard steel in abrasive conditions.

TIC inserts provide ultra-wear-resistant surfaces for hard rock crushing.

2> Optimized Crushing Performance

Precision-balanced designs reduce vibration and improve crushing efficiency.

Custom chamber profiles (fine, medium, coarse) for optimal particle size.

3>Easy Maintenance & Replacement

Interchangeable with major brands (Metso, Sandvik, Symons, Terex).

Modular designs allow quick part changes to minimize downtime.

4> Industry-Specific Solutions

Mining: High-Mn mantles for iron/copper ore.

Quarrying: TIC-enhanced liners for granite/basalt.

Recycling: AR steel wear parts for concrete/asphalt.


1. Main Cone Crusher Wear Parts

① Mantle & Concave

* Function: Primary crushing surfaces that compress and break down rocks.

* Material Options:

Manganese Steel (Mn14, Mn18, Mn22) – Standard for most applications.

TIC (Tungsten Carbide Insert) Enhanced – For extreme abrasion resistance.

Martensitic Steel – High-impact resistance for tough materials.

* Applications:

Granite, basalt, iron ore, and other hard rocks.

High-abrasion environments like mining and quarrying.

② Bowl Liner & Adjustment Ring

* Function: Protects the crusher bowl and ensures proper material flow.

* Material: High manganese or alloy steel for durability.

③ Feed Plate & Distributor Plate

* Function: Directs material evenly into the crushing chamber to prevent uneven wear.

* Material: AR400 or Mn steel for impact resistance.

④ Main Shaft & Eccentric Bushings

* Function: Transmits rotational force to the crushing head.

* Material: Forged steel with precision machining for smooth operation.

⑤ Countershaft Bushings & Thrust Bearings

* Function: Supports the countershaft and reduces friction.

* Material: Bronze or high-strength alloy for long service life.


Technical Parameters

PartMaterial OptionsExpected Lifespan
Mantle/ConcaveMn14, Mn18, Mn22, TIC500 - 1,500 hours (mining)
Bowl LinerMn Steel, Alloy Steel800 - 2,000 hours
Feed PlateAR400, Mn Steel6 - 12 months
Eccentric BushingBronze, Alloy Steel10,000+ operating hours


Product Uses

① Mining & Ore Processing

Parts Used: Mantle, Concave, Bowl Liner

Materials Crushed:

Iron Ore, Copper, Gold – High-Mn steel (Mn18–Mn22) or TIC-enhanced liners for extended wear life.

Nickel, Bauxite – Custom chamber designs for efficient size reduction.

Key Benefit:

* 50% longer lifespan than standard parts in high-tonnage ore crushing.

② Quarrying & Aggregates

Parts Used: Concave, Mantle, Feed Plate

Materials Crushed:

Granite, Basalt, Limestone – TIC (Tungsten Carbide Insert) liners for ultra-abrasive rock.

Sand & Gravel – Medium-coarse chamber profiles for uniform aggregate sizing.

Key Benefit:

* 30% higher throughput with optimized crushing chambers.

③ Recycling & Demolition

Parts Used: AR Steel Liners, Heavy-Duty Bearings

Materials Crushed:

Concrete, Asphalt, Brick – AR400/500 wear plates resist rebar damage.

Construction Waste – Impact-resistant martensitic steel for demolition debris.

Key Benefit:

* Reduced downtime with quick-change modular designs.


FAQ

1 Q: Is AXSON a factory or a trading company?

A; AXSON is a factory.


2 Q: How long is the warranty period?

A; The warranty period for the equipment is 12 months from the Bill of Lading (B/L) date, with a 6-month warranty for spare parts (excluding wear parts).


3 Q:What is the payment terms?

A; 30% deposit by TT, with the remaining 70% payable before shipment or against copy of Bill of Lading (B/L).


4 Q: How long is your delivery time?

A; If items are in stock, shipment will be made within 7-10 days. For made-to-order production, the lead time is 30 days.



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