Vibrating Screen 2YK 3YK Series

The 2YK and 3YK Series Vibrating Screens are engineered to deliver reliable, high-performance material classification for demanding operational environments. Designed with a focus on structural integrity and advanced operational control, these screens provide precise grading capabilities while minimizing downtime and maintenance requirements. By integrating smart monitoring technologies and heavy-duty materials, the series ensures consistent throughput and long-term operational stability, helping procurement teams lower equipment lifecycle costs and reduce selection risks.

Vibrating Screen Key Advantages & Features

1. High Efficiency & Superior Capacity

To meet the demands of large-scale material processing, this series features a highly optimized multi-layer screen design. Available in 2 to 5 layer configurations, the equipment allows for versatile grading in a single pass, achieving a grading accuracy of over 95% in strict compliance with GB/T 14684 standards. The massive screening area, which reaches up to 25 square meters per unit, facilitates a remarkable processing capacity of up to 1500 TPH, making it highly suitable for heavy aggregate applications. The structural dynamics are engineered to maximize throughput; in a documented iron ore project case study, this design achieved 40% higher screening efficiency, effectively allowing a single unit to replace two conventional screens and significantly reducing equipment footprint.

2. Smart Adjustment & Precise Control

Operational flexibility is driven by an advanced Variable Frequency Drive (VFD) system, which offers 0-100% stepless vibration frequency adjustment ranging from 700 to 3600 RPM. This allows operators to fine-tune the screening force based on specific material density and flow rates. Additionally, the electric screen tilt adjustment provides a 15° to 35° angle modification, granting immediate adaptability to different material characteristics without the need for manual physical reconfiguration. To further lower operational risks, the integrated IoT functionality continuously monitors critical operational metrics, including bearing temperature and vibration amplitude, providing real-time fault pre-warnings to prevent unexpected mechanical failures.

3. Heavy-Duty Construction & Easy Maintenance

Durability is a core focus of the 2YK and 3YK series. The heavy-duty screen box is constructed from premium Q345B steel and assembled using precision robotic welding. This manufacturing approach minimizes stress concentrations, ensuring a 50% longer lifespan compared to standard screen alternatives. Maintenance procedures are significantly streamlined through a modular screen panel system, featuring a quick-change mechanism that allows a single operator to complete panel replacements within just 30 minutes. Furthermore, the automatic centralized lubrication system guarantees consistent grease distribution to critical moving parts, extending maintenance intervals to 500 hours and drastically reducing manual upkeep.

4. Eco-Friendly & Energy Saving

Designed to meet strict environmental regulations, the vibrating screen features a fully enclosed design equipped with pulse dust collection ports. This effectively captures airborne particles and restricts dust emissions to below 5mg/m³. The integration of patented energy-saving motors reduces overall power consumption by 25% to 40% compared to traditional models, directly lowering long-term operational costs. Additionally, advanced acoustic engineering and vibration isolation mounts effectively reduce operational noise to under 75dB, holding CE noise certification and improving workplace safety for operators.

5. Multi-Functional Adaptability

The equipment's structural design allows for extensive customization to suit specific processing environments. For mining operations dealing with challenging materials, the equipment can be fitted with specialized anti-clogging screen meshes designed specifically for handling wet or sticky ores without blinding. When processing construction waste, the screen structure supports the direct integration of magnetic separators for automatic rebar and ferrous metal separation. Furthermore, for industries requiring strict sanitary conditions, such as food processing, the entire contact surface and structural components can be upgraded to food-grade stainless steel (304 or 316L optional), ensuring safe and compliant material handling.

The 2YK and 3YK Series Vibrating Screens are engineered to deliver precise material classification, reliable continuous operation, and high-capacity processing across a wide range of demanding industrial applications. By adapting to different material characteristics and operational environments, these screens help facilities optimize their workflow, reduce energy consumption, and maximize end-product quality for specific purchasing needs.

1. Mining Industry

Ore Classification

• Pre-screening after primary crushing: Effectively separates ≤300mm ores, reducing the load on secondary crushers and improving overall crushing plant processing efficiency.
• Precise grading after fine crushing: Delivers multi-range classification (0-5mm, 5-10mm, and 10-25mm) to ensure downstream processing stages receive accurately sized materials.
• Application Case: A large-scale copper mine replaced traditional spiral classifiers with a 3-layer vibrating screen from this series, reducing energy consumption by 60% while maintaining target throughput.

Tailings Dry Discharge

• Moisture Control: Achieves a <15% moisture content in tailings when paired with standard dewatering screens, facilitating easier transport and safer dry stacking.
• Extended Durability: Equipped with heavy-duty polyurethane screen panels that offer high abrasion resistance, ensuring a service life of >12 months even under continuous harsh operation.

2. Aggregate Production

Natural Sand Screening

• Impurity Removal: Highly effective at removing unwanted impurities such as shells, silt, and clay from river or sea sand, ensuring the final product meets strict construction material standards.
• Fineness Modulus Control: Allows operators to maintain an adjustable fineness modulus (FM 2.2-3.0), providing the flexibility needed for different concrete mix designs.

Manufactured Sand Lines

• Synchronized Output: Designed to integrate effectively with high-capacity sand makers, providing precise separation into standard commercial fractions (0-3mm, 3-5mm, and 5-10mm).
• Application Case: In a demanding 1000TPH granite aggregate project, the installation of these screens achieved a 98% screening efficiency, ensuring consistent aggregate quality for commercial sale.

3. Metallurgy Industry

Sinter and Pellet Screening

• Thermal Resistance: Features a specialized high-temperature design capable of handling materials at ≤200°C without structural deformation.
• Corrosion Protection: Utilizes premium stainless steel screens specifically selected to process corrosive high-sulfur materials, significantly reducing maintenance frequency in metallurgical plants.

Steel Slag Processing

• Size Classification: Provides accurate size classification after magnetic separation processes, effectively sorting valuable slag into 0-10mm and 10-30mm fractions for secondary use.
• Wear Resistance: Outfitted with highly durable tungsten carbide screen plates to withstand the extreme abrasiveness of steel slag.

4. Recycling & Environmental

Construction Waste Recycling

• Material Separation: Efficiently separates rebar and light materials when integrated with air separation and magnetic separation systems, maximizing resource recovery.
• RDF Fuel Preparation: Screens combustibles to prepare Refuse-Derived Fuel (RDF) with a calorific value of >4000kcal/kg, supporting sustainable waste-to-energy initiatives.

Municipal Waste Treatment

• Organic Waste Screening: Utilizes specialized 50mm aperture bouncing screens to effectively separate organic municipal waste for composting or anaerobic digestion.
• Plastic Film Sorting: Employs 3-tier step screens to isolate and sort plastic films, improving the purity and value of recycled municipal materials.

5. Chemical & Food Industries

Fertilizer and Plastic Pellet Grading

• Sanitary Compliance: Features food-grade 304 stainless steel construction to prevent contamination and meet strict hygiene standards for sensitive materials.
• Safety Integration: Incorporates an anti-static design essential for the safe processing and grading of PE/PP pellets, mitigating the risk of static discharge.

Grain Processing

• Precision Cleaning: Removes impurities from agricultural bulk goods like rice and wheat through multi-layer precision screening, ensuring high final product purity.
• Explosion Protection: Equipped with ATEX-certified explosion-proof vibration motors to guarantee safe operation in environments prone to combustible agricultural dust.

Q1: Is AXSON a factory or a trading company?

A: Yes, AXSON is a professional manufacturing factory. We independently design, produce, and supply the Vibrating Screen 2YK 3YK Series, ensuring direct quality control and providing competitive factory-direct pricing for our global clients.

Q2: How long is the warranty period?

A: The standard warranty period for our equipment is 12 months, starting from the Bill of Lading (B/L) date. Additionally, we provide a 6-month warranty specifically for spare parts (please note that standard wear parts are excluded from this coverage).

Q3: What is the payment terms?

A: Our standard payment terms require a 30% deposit via T/T (Telegraphic Transfer) to initiate production. The remaining 70% balance is payable either before the final shipment or against the copy of the Bill of Lading (B/L), ensuring a secure and transparent transaction process for buyers.

Q4: Does AXSON offer on-site support?

A: Absolutely. AXSON can dispatch experienced engineers to your project site to provide professional installation guidance, commissioning, and training services. The client is responsible for covering associated local costs, including accommodation, meals, and interpreter services during the engineer's visit.

Q5: How long is your delivery time?

A: Delivery times depend on inventory and project customization requirements. If the requested vibrating screen models are in stock, we can arrange shipment within 7 to 10 days. For made-to-order production or specific configurations, the standard lead time is approximately 30 days.

Q6: Can you provide a turnkey solution for the complete crushing plant?

A: Yes, we specialize in providing comprehensive turnkey solutions for complete crushing and screening plants. Our services range from initial plant design and equipment manufacturing to final commissioning and ongoing technical support. We have a proven track record of successfully executing numerous mining and aggregate projects both in China and across international markets.

Q7: How to select the proper equipment model?

A: To help our engineering team recommend the most suitable 2YK or 3YK series vibrating screen for your specific project, please confirm the following essential details:

• 1. Type of ore or material to be processed (e.g., gold ore, granite, limestone, aggregate).
• 2. Maximum feed size of the raw material (measured in millimeters).
• 3. Required finished product size or screening fractions (measured in millimeters).
• 4. Target production capacity requirements (measured in tons per hour).

Q8: Do you provide customized components and optional configurations?

A: Yes, we understand that different operational environments have unique requirements. We offer extensive customization options for our vibrating screens, including specific motor brands, specialized screen mesh materials, custom painting colors, and various optional configuration packages to perfectly align with your operational needs.

Q9: Why choose us as your equipment manufacturer?

A: Beyond delivering reliable and cost-effective screening equipment, partnering with AXSON ensures you receive comprehensive support designed to lower your purchasing risks and optimize operations. We provide:

• 1. Fully customized processing solutions tailored specifically to your project requirements.
• 2. Professional end-to-end service covering pre-sales consultation to after-sales maintenance.
• 3. A dedicated, detail-oriented, and responsible technical team committed to your long-term success.
• 4. Reliable 24/7 technical support to minimize downtime and ensure smooth, continuous operations.