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Product Description
The Energy-efficient Vibrating Feeder FG Series represents a cornerstone in modern bulk material handling. Designed to deliver precise and continuous feeding, this high-performance equipment utilizes advanced electromagnetic or motor-driven vibration technology. It is specifically engineered to handle aggregates, minerals, coal, chemicals, and various granular materials, making it an indispensable asset for demanding industries such as mining, construction, metallurgy, and chemical processing plants.
By integrating seamlessly into existing production setups, this feeder guarantees consistent performance and improved productivity for primary crushing, screening, and mixing processes. The equipment is built to ensure a steady material flow while significantly lowering operational costs for processing facilities.
One of the standout characteristics of the FG Series is its commitment to sustainable and cost-effective operation. By integrating an optimized vibration frequency and advanced motor design, this feeder significantly lowers power requirements. Facilities can expect to reduce energy consumption by 15% to 20% compared to conventional feeding equipment. This substantial decrease in energy usage directly translates to lower operational overheads, providing excellent long-term economic benefits without compromising on processing power or material throughput.
Consistent material flow is critical for maintaining an uninterrupted production line. The FG Series is equipped with a powerful vibrating motor that generates steady, controlled vibrations along the feeding trough. This specialized mechanism effectively prevents material clogs and blockages, ensuring uniform delivery to downstream equipment. Furthermore, the feeder offers a highly flexible and adjustable feeding capacity, ranging from 10 to 100 tons per hour. This wide range can be customized to meet specific project needs, allowing operators to fine-tune the output depending on the exact requirements of the processing facility.
Built to endure the most rigorous working environments, the FG Series Vibrating Feeder features a robust steel structure constructed from high-quality industrial-grade materials. It is outfitted with a specialized wear-resistant liner that significantly extends the equipment's service life, even when processing highly abrasive ores, rocks, and aggregates. Whether operating in high-temperature environments or managing heavy-duty loading conditions, this feeder maintains exceptional stability. Its durable design minimizes the need for frequent maintenance, making it a highly reliable solution for harsh mining operations and heavy industrial applications.
Operational efficiency is further enhanced by the feeder's user-friendly control system. Operators can easily regulate both the feeding speed and vibration amplitude to perfectly match the requirements of the production line, thereby reducing material waste and optimizing overall process efficiency. Additionally, the FG Series boasts a compact and space-saving design. This allows for highly flexible installation, even in facilities with limited spatial footprints. The combination of intelligent controls, physical adaptability, and reduced maintenance costs ensures that the feeder delivers maximum value throughout its operational lifespan.
Technical Parameters
The following technical parameters provide detailed specifications for our energy-efficient vibrating feeders, covering the FG, FP, ZSW, and GZG series. These comprehensive data sheets are designed to assist purchasing managers and engineers in evaluating tank sizes, processing capacities, power requirements, and overall dimensions to ensure the optimal model selection for specific material handling and crushing plant requirements.
| Model | Tank specification (mm) | Bar specification (mm) | Installation angle (°) | Double-amplitude (mm) | Eccentric shaft speed (r/min) | Max feed size (mm) | Capacity (t/h) | Power (kw) | Normal selection processing capacity (t/h) | Overall dimension (mm) |
|---|---|---|---|---|---|---|---|---|---|---|
| FG1045 | 1000×4500 | 1×1200 | 5(0-10) | 8.5 | 1000(500-1000) | 700 | 400 | 15 | ≤320 | 4475x1660x1485 |
| FG1345 | 1300×4500 | 1×1200 | 5(0-10) | 8.5 | 1000(500-1000) | 900 | 600 | 22 | ≤550 | 4475x1960x1485 |
| FG1360 | 1300×6000 | 2×1200 | 5(0-10) | 8.5 | 1000(500-1000) | 900 | 600 | 30 | ≤550 | 6195x1960x1680 |
| FG1660 | 1600×6000 | 2×1200 | 5(0-10) | 8.5 | 1000(500-1000) | 1200 | 1000 | 30 | ≤850 | 6195x2260x1680 |
| FG2060 | 2000×6000 | 2×1200 | 5(0-15) | 8.5 | 1000(500-1000) | 1500 | 1600 | 45 | ≤1350 | 6195x2260x1680 |
| FG1354G | 1300×5000 | 4×900 | 5(0-10) | 8 | 1000(500-1000) | 900 | 500 | 22 | ≤550 | 4998x2601x2571 |
| FG1654G | 1600×5000 | 4×900 | 5(0-10) | 8 | 1000(500-1000) | 1200 | 850 | 30 | ≤850 | 4998x2931x2571 |
| FG2054G | 2000×5000 | 4×900 | 5(0-10) | 8 | 1000(500-1000) | 1200 | 1200 | 45 | ≤1300 | 4998x3481x2625 |
| Model | Tank size (mm) | Maximum feed size (mm) | Capacity (t/h) | Double-amplitude (mm) | Installation angle (°) | Bar length (mm) | Speed (r/min) | Power (kw) | Overall Dimension (mm) |
|---|---|---|---|---|---|---|---|---|---|
| FG0936 | 900×3600 | 500 | 280 | 5-8 | 0 | 2×700 | 1000 | 2.9×2 | 3600×1520×1481 |
| FG0942 | 900×4200 | 500 | 280 | 5-8 | 0 | 2×700 | 1000 | 2.9×2 | 4200×1520×1481 |
| FG1245 | 1200×4500 | 700 | 450 | 5-8 | 0 | 2×900 | 1000 | 6×2 | 4500×1840×1555 |
| Model | Tank specification (mm) | Max feed size (mm) | Capacity (t/h) | Double-amplitude (mm) | Installation angle (°) | Vibrational frequency (rpm) | Power (kw) | Overall dimension (mm) |
|---|---|---|---|---|---|---|---|---|
| FPZ0816 | 800×1600×250 | 265 | 180-220 | 3-4 | 0 | 1470 | 0.75x2 | 1789x1284x1544 |
| FPZ1220 | 1200×2000×300 | 400 | 400-500 | 3-4 | 0 | 1470 | 1.2x2 | 2217x1597x1548 |
| FPZ1623 | 1600×2250×300 | 500 | 700-850 | 3-4 | 0 | 970 | 2×2 | 2467x2151x1211 |
| Model | Slot size (mm) | Rotate speed (r/min) | Max feed size (mm) | Capacity (t/h) | Power (kw) | Overall dimension (mm) |
|---|---|---|---|---|---|---|
| ZSW180x80 | 1800×800 | 970 | 300 | 30-80 | 2x1.5 | 2200×1100×800 |
| ZSW200x120 | 2000×1200 | 970 | 300 | 80-500 | 2x2.2 | 2000×1200×855 |
| ZSW300x90 | 3000×900 | 970 | 300 | 40-100 | 2x2.2 | 3050×1430×1550 |
| Model | Feed size (mm) | Capacity (t/h) | Power (kw) | Frequency of vibration (hz) | Double-amplitude (mm) | Exciting force (kn) |
|---|---|---|---|---|---|---|
| GZG-25 | 60 | 25 | 0.25x2 | 25 | 2-3 | 2.5x2 |
| GZG-30 | 80 | 30 | 0.4x2 | 25 | 2-3 | |
| GZG-50 | 90 | 50 | 0.4x2 | 25 | 2-3 | |
| GZG-60 | 90 | 60 | 0.4x2 | 25 | 2-4 | |
| GZG-80 | 100 | 80 | 0.75x2 | 25 | 2-4 | |
| GZG-100 | 150 | 100 | 0.75x2 | 25 | 2-5 | |
| GZG-200 | 180 | 200 | 1.5x2 | 25 | 2-5 | |
| GZG-250 | 200 | 250 | 1.5x2 | 25 | 2-5 | |
| GZG-300 | 200 | 300 | 1.5x2 | 25 | 2-5 | |
| GZG-400 | 250 | 400 | 2x2 | 25 | 2-5 | |
| GZG-500 | 300 | 500 | 2x2 | 25 | 2-5 | |
| GZG-750 | 350 | 750 | 2.5x2 | 25 | 3-5 | |
| GZG-1000 | 400 | 1000 | 3.75x2 | 25 | 4-6 |
Product Uses
The FG Series Energy-efficient Vibrating Feeder is engineered to deliver reliable, continuous, and uniform material feeding across a wide range of demanding industrial applications. Whether deployed in heavy-duty mining operations, precision aggregate production, or high-temperature metallurgical processes, this equipment is designed to optimize downstream processing efficiency, significantly reduce energy consumption, and minimize maintenance downtime. By matching specific structural designs—such as variable-frequency drives, high-temperature resistance, and sealed enclosures—to distinct industry challenges, the FG Series helps facility operators lower their total cost of ownership while maintaining peak production rates. Below are typical use cases demonstrating its proven performance in real-world scenarios.
Project Background: A primary crushing station at a large-scale copper mine in Chile. The site required a robust feeding solution capable of handling large, abrasive ores with high moisture and clay content without interrupting the production flow.
Equipment Selected: GZD-1800×8000 heavy-duty vibrating feeder, customized with a corrosion-resistant stainless steel trough to combat severe material adhesion.
Operational Results & Value:
Project Background: A high-capacity granite aggregate plant in Vietnam aiming to improve crushing efficiency, optimize particle shape, and lower operational power costs.
Equipment Selected: ZSW-600×1500 variable-frequency vibrating feeder.
Operational Results & Value:
Project Background: A blast furnace feeding system at a major Indian steel mill. The application demanded equipment capable of withstanding extreme thermal stress while maintaining continuous and safe material flow.
Equipment Selected: Specially configured high-temperature vibrating feeder designed specifically to handle 150°C sintered ore.
Operational Results & Value:
Project Background: A modern waste incineration plant in Germany requiring strict environmental compliance and the ability to process unpredictable, heterogeneous materials securely.
Equipment Selected: Sealed dust-proof vibrating feeder featuring an IP66 protection rating.
Operational Results & Value:
FAQ
Q1: Is AXSON a manufacturing factory or a trading company?
A: AXSON is a direct manufacturing factory, ensuring strict quality control and direct support for our clients.
Q2: What is the warranty period for the equipment?
A: The warranty period for the equipment is 12 months from the Bill of Lading (B/L) date. We also provide a 6-month warranty for spare parts (excluding standard wear parts).
Q3: What are your standard payment terms?
A: Our payment terms require a 30% deposit via T/T, with the remaining 70% balance payable before shipment or against the copy of the Bill of Lading (B/L).
Q4: Does AXSON provide on-site technical support and installation services?
A: Yes, AXSON can dispatch experienced engineers to provide on-site services, including installation guidance and commissioning. Please note that the client is responsible for bearing all associated costs for accommodation, meals, and interpreter services.
Q5: What is the expected delivery time for the equipment?
A: If the required items are in stock, shipment will be arranged within 7 to 10 days. For made-to-order production or customized requirements, the standard lead time is 30 days.
Q6: Can you provide a turnkey solution for the complete crushing plant?
A: Yes, we offer end-to-end solutions ranging from initial plant design to final commissioning, backed by full technical support. We have successfully executed multiple similar mining and crushing projects in both China and overseas markets.
Q7: How can I select the proper vibrating feeder model for my project?
A: To help us recommend the most suitable equipment model and configuration, please confirm the following key details in your inquiry:
Q8: Do you provide customized components and optional equipment configurations?
A: Yes, we offer comprehensive customization options to meet specific project demands. This includes customized engines, screen meshes, specialized painting, and an extensive range of optional packages.
Q9: Why should we choose AXSON as our equipment manufacturer?
A: We go beyond delivering high-quality, cost-effective products. By partnering with AXSON, you also benefit from:
